
Choosing the right bulk packaging for e-commerce can save Australian online sellers money and prevent damaged products. Demand has increased significantly, with Australia Post delivering over 103 million parcels in the final two months of 2024 alone. This surge means sellers must use packaging that protects products while keeping shipping costs predictable and manageable.
Below are five Australian suppliers offering affordable bulk packaging for e-commerce stores. These suppliers were selected based on pricing flexibility, product range, minimum order quantities, delivery coverage, and suitability for growing online retailers.

Pakko is a manufacturer based in Brisbane producing Australian-made mailer boxes, cartons and custom packaging. Their local production model offers predictable lead times and reliable stock availability for e-commerce sellers needing a consistent supply.
Mailer boxes, corrugated cartons, flat-pack shipping boxes, custom-sized packaging, and printed packaging.Â
Standard mailer boxes generally have no minimum order quantity. Custom runs have higher MOQs, with bulk tiers reducing per-unit costs.
Small to mid-sized sellers shipping apparel, gifts, lightweight items or subscription boxes that benefit from consistent sizing and local manufacturing.
Australia-wide delivery, local production reduces lead-time risk. Best suited for sellers needing predictable restocking and cartons that withstand regular carrier handling.

PackYolo supplies custom mailer boxes and branded packaging frequently used by subscription services and boutique online retailers. Their focus on corrugated and kraft packaging supports lightweight but durable shipments.
Corrugated mailer boxes, kraft mailers, printed mailers, subscription boxes, and eco-friendly packaging.
Bulk order capability with wholesale-style discounts for larger quantities. Custom printing typically requires minimum batch sizes.
Subscription box brands, gift retailers, and online stores that prioritise lightweight packaging with a strong presentation focus.
Ships Australia-wide. Lighter-weight construction helps reduce cubic weight charges for standard parcel carriers.

Ozpack is a wholesale packaging supplier covering carton, bag and mailer types, enabling sellers to consolidate packaging needs across multiple product categories.
Mailing boxes, cartons, padded mailers, satchels, ziplock bags, wraps, tape and strapping.
Best bulk savings on wholesale orders. Some product types require minimum quantities, especially custom items.
Mid to large-sized e-commerce stores handling varied inventory, from fragile items to heavier goods that require reinforced cartons.
Offers express delivery and click-and-collect for some regions. Useful for stores requiring fast packaging replenishment for high-volume dispatch.

OXO Packaging provides custom and standard packaging with flexible production runs, suitable for both small businesses and large-scale retail operations.Â
Custom mailer boxes, corrugated shipping boxes, kraft boxes, printed boxes with logos or branding, and a variety of board weights and finishes.
OXO can handle small runs but also supports large-scale orders, from as low as 100 units up to hundreds of thousands, depending on need. This flexibility allows sellers to scale packaging volumes as their order volume grows.
Brands needing custom sizes, premium printed packaging, or strong cartons for heavier or bulky products.
Typical custom lead times run 12-15 business days post-approval. Flat-packed delivery helps reduce storage space requirements.

Dodo Packaging supplies bulk mailer boxes and customisable packaging across Australia, offering scalable solutions for ongoing dispatch needs.
Wholesale mailer boxes, customisable packaging, retail-product boxes, and general e-commerce packaging.
They provide bulk purchase deals, making them a viable option for stores looking to order large quantities at once for a consistent supply.
Sellers that need stable and ongoing bulk packaging for regular order cycles or high-volume fulfilment.
Best suited for high-volume online retailers that forecast packaging demand quarterly and require stable pallet-level bulk supply rather than frequent small reorders.
Packaging should match the fragility and shape of your products. Corrugated cartons work best for breakable items such as glassware, candles, or ceramics, while padded mailers work well for small accessories and lightweight goods. Irregular items may require custom-sized boxes or void-fill materials to prevent movement during transit. Choosing the right level of protection reduces damage, lowers return rates, and protects your brand reputation.
In 2024, the total value of the Australian e-commerce packaging market reached about $1,348.7 million. This growth reinforces the need for packaging that fits products correctly and avoids unnecessary freight costs.
Carriers calculate shipping fees using both actual weight and cubic weight. For example, a lightweight hoodie shipped in an oversized 40 cm carton may be charged at a higher cubic rate than the same hoodie packed in a compact 30 cm mailer box.Â
Choosing right-sized packaging can reduce per-parcel costs across thousands of shipments. Proper sizing also improves the customer experience, as parcels feel proportionate to the product and are easier to manage.
Shipping costs rise as box dimensions increase. For example, sending a small candle in an oversized carton can cost more than using a properly fitted mailer due to cubic-weight pricing.
As delivery costs increased in 2025, many Australian retailers reduced free return and delivery incentives. Only 14% of retailers now offer free returns, down from 49% in 2018.
Platforms like Couriers & Freight allow sellers to compare carrier rates for each parcel size. This helps match packaging decisions with the most cost-effective shipping option and avoid unnecessary delivery expenses.
Once your packaging is finalised, choosing the right carrier becomes the next cost decision. Parcel size, cubic weight, and destination all influence the rate you pay.
Couriers & Freight lets you compare carrier options for each parcel size, book shipments, and manage deliveries in one place. This helps sellers align packaging decisions with the most suitable delivery service.
Compare carrier options for each parcel size with Couriers & Freight to align your packaging choices with the most cost-effective delivery service and protect your shipping margins.




MHP
No Surcharge*
$16.50
$14
$15.50
$0
$15.50
$14.75
$0
$0
$0
$0
MHPÂ Large Item
No Surcharge*
$16.50
$75
$62
$62
$60.10
$14.75
$0
$0
$0
$0
Residential Pickup
No Surcharge*
$6
$0
$9
--
$9
$10.60
$0
$0
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$38.50
Reidential pick up 30-99kgs
No Surcharge*
$63
$0
$9
$0
$9
$74.15
$20
Won't carry
Won't carry
$38.50
Residential pick up 100kgs+
No Surcharge*
$198
$0
$9
$0
$9
$158.87
$50
Won't carry
Won't carry
$38.50
Residential Delivery up to 29kgs
No Surcharge*
$6
$0
$9
--
$9.00
$10.60
$0
$0
$0
$38.50
Residential Delivery up 30-99kgs
No Surcharge*
$63
$0
$9
$0
$9
$74.15
$20
Won't carry
Won't carry
$38.50
Residential Delivery 100kgs+
No Surcharge*
$198
$0
$9
--
$9
$158.57
$50
Won't carry
Won't carry
$38.50
Tail Lift Pick up 50-99kgs Sydney / Melbourne
No Surcharge*
$45
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Pick up 100-299kgs Sydney / Melbourne
No Surcharge*
$85
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Pick up 300-499kgs Sydney / Melbourne
No Surcharge*
$120
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Pick up 500kgs + Sydney / Melbourne
No Surcharge*
$250
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Delivery 50-99kgs Sydney / Melbourne
No Surcharge*
$45
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Delivery 100-299kgs Sydney / Melbourne
No Surcharge*
$85
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Delivery300-499kgs Sydney / Melbourne
No Surcharge*
$120
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Tail Lift Delivery 500kgs + Sydney / Melbourne
No Surcharge*
$250
$50-$250
$88
$88
$88
$44.07
$120
Won't carry
Won't carry
$61.50
Dead weight over 32KGS carton freight
No Surcharge*
$16.50
$75
$70
$70
$70
$14.75
$0
Won't carry
Won't carry
$0
Oversize Surcharge 1.20 - 1.54
No Surcharge*
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$0
$0
$0
$0
$5.40
$10
$15
Won't carry
$0
Oversize Surcharge 1.55 - 1.85
No Surcharge*
$17
$20
$0
$0
$0
$11.93
$10
$15
Won't carry
$0
Oversize Surcharge 1.86 - 2.20
No Surcharge*
$37
$40
$0
$0
$0
$11.93
$10
Won't carry
Won't carry
$0
Pallet Surcharge
No Surcharge*
--
$0
$0
$0
$0
$0
$0
Won't carry
Won't carry
$0
Hand Unload Fee Carton
No Surcharge*
--
$0
$70
$70
$70
$47
$0
Won't carry
Won't carry
$61.50
Western Australia Regional Surcharge
No Surcharge*
%10
$0
$0
$0
$0
$0
$0
$0
$0
$0
*Surcharges may apply to areas/deimensions not listed
**Prices correct of 16th September 2024
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